Ray Service a.s. presents technological capabilities in overbraiding cable harnesses. Braiding is one of the possible solutions to the protection harness. Braids are offered in a version based on polyester fibers and also in the design of tinned copper wires for EMC wiring harnesses.
Technology:
- braiding machine
- pre-installed braids
Features:
- increasing mechanical resistance
- cable protection
- harnessing
- EMC
Braiding machine
Technology of braiding machine is especially suitable for cable harnesses with complicated geometry. This solution provide EMC protection, mechanical resistance and easily harnessing. Braiding machines are equipped with up to 48 coils for sheath diameter range from 3 to 35 mm. The resulting braid provides good optical coverage.
We have a machine for braiding tinned copper wire for EMC protection of wiring harnesses with optical coverage > 90%.
In order to increase the mechanical properties of the cable harnesses we use material based on polyester fibers.
Available materials of the sheath:
- Nylon
- Nomex PAA MIL-C-572
Nylon
- temperature range -54 to +138 °C
- flame retardant UL94 V0
- use for industrial or automotive applications
Nomex PAA MIL-C-572
- temperature range -55 to +260 °C
- material certified for aerospace applications
Pre-instaled braids
RAY-101 is a braid made of tinned copper wire with a wire diameter of 0,1 or 0.13 mm for addressing EMI / EMC harness. RAY-101 comes preinstalled on a plastic carrier to maintain its circular shape. The wide range of offered diameters of the sheath ensures adaptation to different diameters of cable harnesses.
Polyester braids are a suitable alternative for increasing the mechanical strength of cable harness it could be used for bundling and mooring cables. The offer includes several types of braiding to the required parameters.
Polyester braid RF-PES meets the certification according to DIN 5510-2 (Class S4 / SRT2 / ST2) and EN / TS 45542-2 HL3 – use for railway applications.
Features:
- 0-halogen
- self-extinguishing
- flexibility even at low temperatures
- excellent chemical and physical properties
- operating temperature range -50 to +150 °C
- EMC